Composites Manufacturing
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Our mission

We use the most innovative technologies for the manufacture of aeroengines components in composites, to provide our customers the best solutions both in weight and cost.
We meet the highest standards of the market in terms of quality, competitiveness and reliability in deliveries.

Composites Manufacturing

  • CNC Lay-up

    Aciturri has 5 ATL in its facilities of Boecillo distributed over three clean room fully equipped for composites manufacturing of pieces up to 15 x 5 m. Also, it is possible to install in these rooms up to 2 additional ATL and a AFP.

    3 ATL for curved lay-up

    For tooling up to 5 m in width

    Two complete lines

    Flat lay-up, cutting machine and thermoforming

    Laser projectors

    In all taping areas

    3 clean rooms

    Of 6400 sqm. Autonomous and independent

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    • Composites Manufacturing
       
  • Manual lay-Up

    In the facilities of Tres Cantos (Madrid) we have a fully equipped clean room of 2500 sqm for manual lay-up.
    The molding is made on flat, curved-male, curved-female and modular tooling of pre-impregnated carbon / glass materials, as well as dry fabrics.
    In Boecillo there are also three clean rooms that add up to 6,400 sqm where are produced cured, bonding, monolithic and sandwich elements.

    CNC cutting room

    200 sqm with 2 cutting machines and roll width up to 1.9 m

    Continuous cutting machine

    Maximum roll width capacity of 1,8 m (Boecillo facilities)

    High curvature laminate

    For modular elements, with core and/or dry tissue

    Laser

    Patterns positioning assisted by laser projectors

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  • Curing

    Aciturri has both traditional autoclave curing processes and OOA processes with thermoforming and RTM. A great breadth of technology that gives us flexibility and capacity for curing pieces of large dimensions and with high technical complexity.

    Autoclave

    Up to 8 220º/10 bar equipment with maximum dimensions of 20 x 5.5 m

    Thermoforming

    3 presses up to 14 x 3.3m

    RTM

    2 presses up to 4.5 x 2.3 m. with curing injectors and stoves to stabilize kernels and form dry tissue

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    • Composites Manufacturing
       
  • Trimming

    The most advanced CNC technology for trimming composites pieces up to 18 x 5 m, regardless of their geometry and dimensions. We cover from 5-axis milling to water or manual cutting.

    CNC milling

    4 5-axis cutting machines with useful dimensions up to 18 x 5m

    Water jet cutting

    Useful dimensions up to 17 x 3m

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  • Quality

    In Aciturri we accurately guarantee the use of automatic systems in combination with other manuals for ultrasound and sealing inspection (pieces with kernel), as well as the dimensional measurement of all the manufactured elements, attending to the customers’ requirements and sectorial regulation.

    CNC ultrasound

    A-scan, C-scan, Face array and Immersion. Two vats for immersion with maximum dimensions of 12 x 2 m

    Face Array C-Scan

    Five axis and working dimensions of 17 x 4 m

    Manual Ultrasound

    Tap coin and eco Pulse

    Sealing

    3D

    Laser Tracker and CMMs

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  • Finishing

    We have facilities to carry out the fitting final processes of auxiliary elements and assembly in harrow.
    Surface setup and painting booths for direct delivery to FAL.

    The facilities are certified as repair centres for composite detail parts, with specific personnel to meet the customer demands.

    Fitting and assembly in harrow

    Painting

    4 paint and fitting booths of 14 x 3 m

    Repairs

    3 Sicoteva able to control 20 thermocouples per repair cycle (Boecillo)

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    Heated assembly room

    13993 sqm

Composites Manufacturing

Facilities
location

Composites Manufacturing

Tres Cantos

Innovation
Product Definition
Process Engineering
COMPOSITES MANUFACTURING
Assembly

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Boecillo

Process Engineering
Tooling Engineering
COMPOSITES MANUFACTURING
Assembly

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